The final coats of paint on the ceiling and bead board were just dry when Ben and I started in on the tile this past Thursday. As usual, Ben showed me the ropes and we moved very quickly laying the new floor.
Other than running out of thin set and prolonging the project to two days instead of one, everything went incredibly smoothly. We were shocked by how little tile we had leftover – literally any less wouldn”t have been enough. Also, it just so happened that waste from cutting the 12×12 sheets on one end of the room fit perfectly to make up space on another wall. In Ben”s words, “This just doesn”t happen. Ridiculous.” Once the mortar cures, I”ll grout, and then the real fun begins.
The best part of the process was seeing Julie light up when online casino she saw the tile.
The master, showing me how to lay out the room.
Yours truly, learning on the job. Tile isn”t so difficult, but I highly recommend recruiting someone who can show you which mistakes to avoid.
Straighter lines than I expected.
Progress is a funny thing. Everything we accomplished up to finishing sheetrock was great, but much of the time it didn”t feel like leaps and bounds were being made. It felt more like we were pouring hours and hours into the same-looking construction zone.
Putting bead board up, finishing the ceiling, and replacing the window changed everything. Each hour of labor made the worksite look more like a finished water closet.
The 7 days between hanging drywall and having finished walls and ceiling were quite a blur of work, and fairly taxing on my sleep schedule. We”re cooking with gas now, though, and next up is tile.
Extra-special thanks are due to Eric Whitlock for helping hang breadboard on the three largest walls (and letting me borrow his nail-set), my dad for tackling the seam in the ceiling with the first two rounds of mud (and doing a mighty fine job that, with some careful sanding and feathering, made for a near-perfect finish), and my brother-in-law Ben, for his ever-perfect measurements.
I found this Porter-Cable 150psi buy viagra online compressor (and hose) at a roadside garage sale for $40, just days before we were going to hang bead board. I had heard my dad constantly complain about his cheap, stubborn, and inconsistent compressor, so I gave the find to him as a gift. Of course, he let me borrow it for my project.
First sheet up. Starting to look like a bathroom.
Man or giant? Whitlock nail setting the first seam.
The finished room. Looking good!
Ceiling mudded and sanded.
My beautiful (and hard-working) fiancée, rolling on the first swaths of paint.
Old window removed. God provided us a summer-esque evening to work in.
Making a giant hole in the side of your house is a strange feeling. Also, windows are far easier to replace than you”d think.
A new window was worth not having to re-glaze this fossil.
So fresh and so…good at actually keeping heat and cool inside the house.
The new window and the finished walls.
If I could pick one person to hang drywall with, it would be my brother-in-law Ben Stoner. Not only can he add and subtract fractions in his head with deftness, he”s a master of the tape measure and can think 3 steps ahead when making cuts. I”d actually cut my teeth on hanging sheetrock with him when I helped him finish off the attic space in a house not too far from my own. More than anything, though, we can communicate on the same page, and that makes the entire process much, much more smooth.
As if the week hadn”t been long enough, Ben”s availability meant that we started hanging the ceiling late Saturday afternoon. We were on quite a roll despite having to fabricate a few custom ceiling supports where a seam didn”t line up on a joist.
We were making such good time, in fact, that we decided to go ahead and start hanging walls. We charged forward with a tape measure, jab saw, and sheetrock knife, and we were able to finish hanging the three main walls. We worked for hours straight, and it was after midnight by the time we made our way out the door.
And this is the part where my exhaustion rears it”s ugly head. The next morning, as I was lying in bed thinking through the next steps and which materials were left, I sensed a slowly sinking realization that there were several rolls of unopened insulation in my shop. Insulation that was meant for the walls. Whoops.
When I told Ben, we both had a good laugh and kicked ourselves for such an obvious fluke.
Overall, the repercussions were minimal – my dad and I pulled the walls down, installed insulation, and had the walls back up in short order.
Next up: bead board.
There”s no teacher like a good mistake, and my dad had the biggest laugh of all. “Now casino online that”s a good story to tell.”
Three walls re-installed.
The finished product. The joists on the lefthand side of the room weren”t exactly square, so getting the sheet up required a few additional screws around the light fixture. Thank goodness for drywall mud.
We”re waiting to put the walls on the outside until we have a working bathroom. Finish work at night will be much easier when I can actually take up residence in the house again.
Friday night I was exhausted: we went from a fully functional bathroom the previous Saturday to a demolished, cleaned, plumbed, sub floored, and framed room in only a handful of days. I was up early again on Saturday, though, to meet one of the nicest guys I’ve had the privilege of knowing. Caleb is the husband of one of Julie’s good friends, and he just so happens to be a sharp electrician.
We met at the house before the world was awake, sipped good coffee, fired up a healthy dose of California rock’n’roll, and re-wired the entire bathroom by the time the neighbors were starting their days. A heartfelt thanks to him for offering his early weekend morning to help us out.
Remnants of the old wiring.
Dear bathroom: meet your new friend, the fan. I think you’ll get along swimmingly.
If you look at the back joist (the ‘lower’ one in the picture) as compared to the top, there’s quite a difference in straightness, and it’s not due to the camera lens. (This actually caused a bit of an issue when hanging drywall in the ceiling, but we’ll cover that later.)
This doesn’t have to do with wiring, but if you look at the joists, you can see shims that I ripped and attached between the top plate of the new wall and the old plaster portion of the ceiling. Drywall is thinner than plaster, and making up the difference is necessary in order to avoid obvious seams or lines on the finished surface. In theory, of course.
After the plumbing was finished last Monday, my dad and I took to the lumber and framed in the new wall. We gained 12 square feet, which sounds small, but makes a big difference relative to the original footprint.
We were able to get the sticks up in one night, and I spend the next two nights problem solving boxes for medicine cabinets, tie-ins for a shelf, and supports for the wall-hung sink. By Friday night, we had ourselves a completely framed-in room.
Old trusty. Wondering what the metal grating is? That’s the heater. For the entire house.
If you look at the right side of the photo, you’ll see the dining room door that we are closing off.
The finished wall.
Boxing in the medicine cabinets.
Victory. It was a long week.
The dust from broken plaster finally settled and a quick clean-up made the way for water and drainage. My gracious friend Steven (with whom I used to plumb) came over the day after demolition and we roughed-in the supply and waste in one evening.
In order to place and cut the opening for the toilet flange, we installed the first piece of subfloor as well. Seeing the space make progress back towards being an actual room in 36 hours gave us a great sense of accomplishment, and inspiration to keep pushing forward.
Working quickly can mean leaving quite a trail of mess.
Steven preparing the opening for the new vent.
Sink drain (right side of the photo) and the first piece of subfloor.
Hot, cold, and copper stub-outs.
New veins below.
Gnarled old supply lines.
The last 5 days have been quite a blitzkrieg of work. We started demolition on Saturday afternoon and had the entire footprint completely gutted in 24 hours. (For the record, I also taught children’s church on Sunday morning. After the long night of work I didn’t understand anything I said to the kids, and I don’t think they did either.)
A special thanks to Vicky and Matt Hammond for letting us borrow amazing tools of destruction, crushing through plaster, and helping us make quick work of the old cast iron tub with a sledge hammer. Interestingly, “The Hammer” happens to be Matt’s nickname at his job, but we’ll let him tell you that story.
Here are a few pictures of the demolition process. Re-construction is underway, and updates are coming soon.
We plan to re-use this same door jamb, so we were careful when prying it out.
It was time.
We found several layers of beautiful linoleum. Ahem.
One slight tug on the channel locks and the drain crumbled like a hollywood marriage.
Still looks small.
With a bit of careful prying, the existing tile came loose in clean, carry-able sheets.
My beautiful fiancé showing no mercy.
From the left: The Hammer, Vicky, Julie
Cute with a crowbar.
Here are pictures of the bathroom before the storm.
I removed casing from the window to take measurements for a new one.
An extra couple of feet will make a big difference, but it”s still going to be a tiny bathroom.
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This is the original 1949 cast iron sink.
No moisture issues here…
Looks like a pretty bad spot. How bad?
You can see through to the crawl space when the lights below are on. Yikes.
Next up: demolition.
Here are pictures of me and my dad loading materials after a careful and lengthy shopping spree.
A heartfelt thanks to:
- Our families for giving us so many Lowes and Home Depot gift cards over the holidays
- Julie”s parents for the use of Desert Storm, their long bed Ford pickup truck
- Victor Berg for offering much needed guidance on the long materials list
- My dad for helping me load up at Home Depot
- James Pickens and Rick Harris for helping me unload the materials into the shed late at night. Moisture resistant sheetrock isn”t light.
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The story behind the sink is much the same as the story behind the bathtub, so I’ll spend a little less time telling it.
Browsing through innumerable sink options again left us desiring vintage-inspired items that were far outside of our budget. We turned our attention to both eBay and Craigslist in search of affordable substitutes. And again, the ever-thrifty Julie found a marvelous wall-hung, cast-iron farm sink in great condition.
We couldn’t make as quick a trip to secure the purchase as we did with the tub, and actually had to wait for another possible buyer to look at the item before we did. Thankfully, the other people didn’t show, and we were able to coordinate with friends in the area (about an hour away) to pick the sink up for us. (Many thanks are due to Dr. and Mrs. Champ – we owe you wine on our next trip to Grits and Groceries.)
The cast iron on the sink was in much better condition to be refinished: hardly any scraping was in order, and a quick trip around the surface with a sanding disc did the trick. I had the unit sanded, painted, and ready to be hung in a matter of days. Surprisingly, the size-to-weight ratio of the sink seems to be much, much higher than it is with the tub – it’s extremely difficult for one person to move it alone.
There is one neat point of interest relating to the manufacturer of the sink.
A week or two before, in the process of cleaning the tub, I noticed that the date of production was in the year 1929, and the manufacturer was listed as “Standard Sanitary Manufacturing Company” of Louisville, KY (picture here).
In cleaning the sink I noticed a similar set of information cast, with the year being 1949 and the manufacturer “American Radiator and Standard Sanitary Corporation”. I acted on my nerdy tendencies and looked up the history of the company known today as American Standard:
Before American Standard, there was the Standard Sanitary Manufacturing Company. It was founded in 1875, and merged with several other small plumbing manufacturers in 1899 to form the Standard Sanitary Manufacturing Company. Standard Sanitary pioneered many of the plumbing product improvements introduced in the early part of this century including the one-piece toilet, built-in tubs, combination faucets (which mix hot and cold water to deliver tempered water) and tarnish-proof, corrosion-proof chrome finishes for brass fittings. By 1929, Standard had become the world’s largest producer of bathroom fixtures.
That same year, the Standard Sanitary Corporation merged with American Radiator Company to form the American Radiator and Standard Sanitary Corporation. The corporation adopted the name “American Standard” in 1967.
Even though it was a small coincidence, I was delighted to discover that both our bathtub and sink were produced in the same factory. But my curiosity didn’t stop there – I remembered at one point seeing a ‘Standard’ logo on the drain of the original cast iron sink still in the bathroom.
I crawled underneath to find names and dates, and again discovered a coincidence: the unit was produced by the American Radiator and Standard Sanitary Corporation in the year 1949. In the same month, June. In fact, the ‘new’ sink is only 30 days older than the ‘old’ one.
Out with the old, and in with the same old.
The original cast iron sink: 6.1.49
The new cast iron sink: 6.30.49